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Assalamualaikum warahmatullahi wabarakatuh On this occasion we will learn how to operate a CNC turning machine The CNC turning machine that we will operate this time is a CNC turning machine Grimert with 805 TA series where this machine has specifications
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has a maximum speed of 3000 rpm and has two sources, namely the X and Z sources. To operate the Grimek 805 TA series sensor engine, there are several steps that we must understand, that we must do, because on this occasion we learn about these steps.
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so that when operating the CNC machine, there is no problem. The first step is to start the machine. To start the machine, first we go to the back of the machine. Behind this machine there is a handle. We rotate from the off position to the on position. When it is in the on position, this means the electric current has entered the machine.
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Next, we will go to the front of the engine. In front of this engine, to start the engine, there are two buttons, green and red. We press the green button or the on button. Now the engine has started to start, loading, we wait. The position of the engine is now loading, we wait. Now on the engine or on the screen it has been fully displayed.
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Next, we release the emergency button by turning it to the right. Then the emergency button below, we also turn it to the right so that it is free. Next, the next step to start the engine, we press the OPR index button. Well, this is the OPR index button, we press it, then on the screen here,
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we open the key by pressing the number 4 so that the key program is on then we press the pause button or position on the screen, the position of the machine has appeared the next step is to turn on the light the engine light this is the engine light now we open it this machine is already on
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we continue to the next step, which is the second step after we turn on the machine the second step is we set zero machine or we set machine point zero that is by pressing the home button this home button as a place to set machine point zero after we press the home button
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we set for the set source, the machine point zero we press the positive set source we press we pay attention then the axis or axis will move to the left then we pay attention here on the screen the set source is zero means the machine point zero for the set source is zero next we set for the X source
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we press the positive X-shape, then we pay attention to the axis will go back towards the positive X-shape and we pay attention here on the screen, on the screen the X-price is zero, which means that the machine point zero has been set, both the X-shape and the Z-shape, both have a value of zero.
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After the setting point zero is completed, we do the next step or the third step, we set the point zero of the workpiece. For the setting point zero of the workpiece, then we install the workpiece on the clamp. Here we install the workpiece, we have installed the workpiece. Next, later when setting point zero of the workpiece, setting point zero of the workpiece,
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point zero x and z are located at the middle point of this work item we set here, point zero of the work item for setting point zero of the work item, the steps that we do first, we press mdi we press mdi to spin the spindle then we command with m3 means the spindle rotates clockwise with speed s
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we make 800 then we end with EUB or NO block then we skill start this is the skill start then we pay attention to the spindle is spinning the work also turns then we will set for tool number 1 in this Fahad house in this Fahad house there are 4 tools tool number 1
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This is tool number 1, then tool number 2, 3 and 4. Tool number 1 we install for the trapping rod, then tool number 2 we install the groove rod and tool number 3 we install the threading rod. Well, we set it first for tool number 1.
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we set the number 1 tool, namely by MDI then we call the number 1 tool T0101EUB skill start then at the PAHAT house, the active one is T1 or PAHAT RAPING next we press MPG to move the tool
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We choose the X-shape, we touch the diameter of the object by moving the MPG. We touch, it can be eaten. We touch the X-shape first. I eat the X-shape.
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we eat the enough then we pull back the
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After that, we turn off the engine. Then, we measure the one we have measured earlier. We measure. Try to use digital surveying when measuring. The purpose is to be more accurate in measuring results and faster. For the next, after we measure, we measure the diameter to determine the value of the X.
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Here it is read 23.86 Next, the measurement result for the X-Sense setting We press Edit Then Parameters Then Backup Then Offset We press Offset again twice Then Measure
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we enter the measurement price of this X, X = 23.87, the price of 2 X is 23.87, then we input, then the setting process for the X source is finished, we do it for the Z source, then we set the Z source, namely by
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we rotate the machine again, M3 then we make the S 800, EUB, skill start then the machine will rotate then the tool number 1 we touch the tip of the work item we touch the tip of the work item because the tip of the work item is a zero point for the Z-shape
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we touch it, it has touched it has touched it because it has touched it, we press edit then parameter then offset 2 times this is on tool number 1 then measure we enter the price Z 0. then input
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then we have completed setting the set source for the first tool to check or check whether our settings are correct or wrong we need to do a cross test or a test setting we move the tool further away first then we order the first tool by pressing the MDI
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then we type T0101EUB to start then tool number 1 we order to move G0 to diameter 26 points then to Z2 points if our settings are correct then tool number 1 will move to diameter 26
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2 mm at the tip of the workpiece then we EUB next we pay attention to the axis movement it will approach the diameter 26 Z2 means setting 0.0 for tool number 1 both X and Z is correct next we go to the program input step so we input the program into the machine
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On this occasion, we input the program using a flash disk. So from the mastercam image, we have made the gcode, then we save it in this flash disk. From this flash disk, then we input it to the machine program. That is by pressing the edit button, then this flash disk or USB, we enter it to
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to USB, here is the USB writing we enter this flash disk into USB so press edit, we have entered the flash disk the next step is edit then program we press the program button then here is the choice USB lib, we choose USB USB here on USB there are two files
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we want to open a small connect file.nc this is what we will open we press the USB again then there is we choose again dnc open then the program will be opened then we direct the cursor down we check our program now we check our program here there are 1, 2, 3 to the last
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After we have done the inspection, then we reset, then it will return to the top, the position will be above the program. After our program is input to the machine, the next step is we will execute this program. So the machine will process run this program to make the work as we want. We press the auto button,
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Auto, then reset, then we close the engine. Before we close, we set the coolant first so that later it can affect the work and the coolant tool. Then we close the engine door. Next, we press the "cycle start" button. We pay attention, the engine will start.
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Now this is the finished tool. There will be a replacement for tool 2. Tool 2 is a tool that is too big.
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This is the process of replacing the tool from tool number 2 to tool number 3, which is the 3rd tool, the 3D tool. This is the process of replacing the tool. After each tool is finished, it will return to the home. Finished. This is the result of the work that we process in the CNC turning machine.
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the type 805 TA trimmer today the result is like this, this is the wheel we try to assemble with other components enter, this one here this is also a small wheel, we also assemble with other components next is the last step, which is the engine shutdown step
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To turn off the engine, what we need to do is first, we position it on the job, then we press pause, it is in this position, then we press the off button, then the emergency button, we press it. That's how to turn off the engine. That's all I can say about
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I hope we can meet again in another better opportunity.